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Energy systems engineering

Munich, Germany

Green fuel,proven on paperbefore it is built.

An independent energy-systems practice: plant-wide process models, techno-economic assessment and multi-objective optimisation for Power-to-X, carbon capture and biowaste valorisation.

Citations
+3,500 Citations

Google Scholar

h-index
26 h-index

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i10-index
28 i10-index

Google Scholar

Publications
+35 Publications

7 in the global top 1% most cited

Mojtaba Alirahmi, Chemical Engineer (Ph.D.) & R&D Specialist at Technical University of Munich.
  • Power-to-X
  • Green hydrogen
  • Allam cycle
  • CCUS
  • Biomethane
  • Solid oxide electrolysis
  • Exergy analysis
  • NSGA-II
  • Compressed air storage
  • Techno-economic assessment
  • Sector coupling
  • Waste heat recovery
  • e-Methanol
  • Machine-learning surrogates
01Capabilities

What the practice is engaged to do

Engaged where deep decarbonisation, Power-to-X or CCUS process modelling is the bottleneck, for technology developers, industrial operators, investors and research consortia.

  • Technology developers
  • Industrial operators
  • Investors & lenders
  • Research consortia
  • Public agencies
  • 01

    Feasibility & techno-economic assessment

    A concept looks promising and nobody can say whether it pays. The spreadsheet that answers it keeps disagreeing with itself.

    Deliverables

    • Levelised cost, NPV and payback under scenario ranges
    • CAPEX and OPEX build-up from equipment sizing
    • Sensitivity ranking that isolates the two assumptions that matter
    • Written go / no-go recommendation
  • 02

    Process design & simulation

    You need plant-wide heat and mass balances that hold together, not four unit models that each work alone.

    Deliverables

    • Aspen Plus, HYSYS, MATLAB or Python process models
    • Process flow diagrams and stream tables
    • Equipment sizing and duty specifications
    • Model validated against published or measured data
  • 03

    Multi-objective optimisation

    Cost, efficiency and emissions pull in different directions, and picking one weighting up front hides the decision you are actually making.

    Deliverables

    • NSGA-II, MOPSO and MOGWO over the full design space
    • Pareto fronts with the trade-off stated in physical units
    • Optimal operating strategy, not just optimal equipment
    • Uncertainty and robustness analysis around the chosen point
  • 04

    Technical due diligence

    Someone else's model says the project works. You need an independent read before the money moves.

    Deliverables

    • Independent review of process models and energy claims
    • Efficiency and exergy figures checked against thermodynamic limits
    • Cost assumptions benchmarked to published plant data
    • Findings memo with the risks ranked
  • 05

    Data-driven & surrogate modelling

    The rigorous model takes hours per run, so nobody explores the design space: they run it three times and pick the best.

    Deliverables

    • Neural-network surrogates trained on the rigorous model
    • Optimisation and Monte Carlo that would otherwise be intractable
    • Scenario forecasting and dispatch strategy
    • Every surrogate result re-validated against the physics it replaced
  • 06

    Research partnership & training

    You need the capability in-house, or a funded research partner who can co-write the proposal and then deliver on it.

    Deliverables

    • Joint projects, grant-funded partnerships, student co-supervision
    • Technical workshops on Power-to-X, CCUS and optimisation
    • Short courses for engineering teams
    • Conference and industry talks
02The chain

Every stage, modelled as equipment

A Power-to-X plant is four decisions in a row, and each one changes the economics of the next. The work is sizing them together, not optimising a stack in isolation and hoping the synthesis loop agrees.

Leaving this stage

Electricity

Variable renewable power sets the plant's duty cycle. The electrolyser has to follow it, not the other way round.

Touring the chain. Select a stage to hold it.

03Selected work

Active · October 2026 – September 2028

Upgrading biogas to grid quality means stripping out 35–45 vol% CO₂, a stream that is already captured, biogenic, and concentrated. Almost all of it is vented. Hydrogenating that CO₂ instead lifts a plant's methane output by roughly 60% from feedstock it already handles, without a single additional hectare of land.

Technical University of Munich · Alexander von Humboldt Research Fellowship

SupplyPre-conversionConversionEnd useWind energyElectricitySolar energyElectricityAgricultural wasteBiomassAnimal manureBiomassElectrolyzerH₂ + O₂Air separationN₂Anaerobic digestionCH₄ + CO₂GasificationSyngasAmmonia synthesisNH₃Methanol synthesisCH₃OHMethane synthesisCH₄Power plantElectricity + heatLivestock sectorFertiliser, heatResidential sectorHeat, powerIndustry sectorsFeedstock, heatTransportFuel
Units in the superstructure
16

Four stages, from feedstock to end use

Candidate pathways
28

Every link the optimiser may select

Product routes
4

Hydrogen, methane, methanol, ammonia

More methane per tonne
~60%

From hydrogenating the CO₂ already separated

04Toolkit

Engineering tools, open to use

Four working models, free to use and free of sign-up. They run entirely in your browser, nothing you type is sent anywhere, and every default is a literature value with its range shown, so you can see immediately whether your case sits inside it.

05Method

How the work runs

Four steps, because that is genuinely the shape of it. The first one is where most projects are won or lost.

  1. 01

    Scope

    What decision is the model for? A go/no-go, an equipment size, a tariff negotiation and a permit application need different models, and building the wrong one is the most expensive mistake available.

  2. 02

    Model

    Plant-wide mass and energy balances, built in Aspen, HYSYS, MATLAB or Python and validated against published data before any conclusion is drawn from them.

  3. 03

    Optimise

    Multi-objective optimisation over the design space (NSGA-II, MOPSO, MOGWO) with machine-learning surrogates where the thermodynamic model is too slow to search directly.

  4. 04

    Decide

    Techno-economic and exergy results, a sensitivity ranking that shows which assumptions actually matter, and a written recommendation you can hand to a board.

Work carried out with

  • Technical University of Munich
  • Aalborg University
  • Alexander von Humboldt Foundation
  • Danish Offshore Technology Centre
  • University of Pau
  • DTU
06Contact

Start a project

Available for industrial consulting, technical due diligence and research partnerships, alongside student supervision and sponsored work in Power-to-X, CCUS and biowaste valorisation.